Industrial Custom Assembly Machines

Industrial Custom Assembly Machines

Fusion Systems Group custom designs automatic assembly machines and automation systems to meet your custom automation manufacturing requirements, increasing production and reducing labor costs. Several of our automatic assembly machines are mentioned below.

If you have a current factory automation project, or are considering improvements to your manufacturing process, contact us. Or, fill out our “Describe Your Application” form for a detailed response on how Fusion Systems Group automatic assembly machine can improve your manufacturing process. One of our qualified engineers will be happy to discuss your assembly automation needs.

4-Component Ball Plunger Assembly Machines

4-Component Ball Plunger Assembly Machines
1,000 parts per hour

Our assembly machine automatically loads four components and assembles them into the final product. Integrated checking of final assembly with automatic sorting - during unloading - is one of many key features of this assembly machine. The System includes five bowl feeders for automatic loading of all components, handling a wide range of ball plunger sizes. Custom machines also available.


Sequence of Operation:


Station 1: Load "Body"
Station 2: Confirm/Sense "Body"
Station 3: Open
Station 4: Load "Spring"
Station 5: Confirm/Sense "Spring"
Station 6: Load "Nose"
Station 7: Load "Ball" for Size Range 1
Station 8: Load "Ball" for Size Range 2

Station 9: Confirm Orientation
Station 10: Press Down
Station 11: Open
Station 12: Confirm Height
and Test Travel
Station 13: Open
Station 14: Open
Station 15: Auto Ejection: Sort Parts
Station 16: Confirm Empty Fixture

Garden Assembly Machine

Garden Assembly Machine

Garden tool assembly machine nails garden tool heads and installs grips onto handles. The handles are then labeled with the customer's. Custom machines also available.

Diaper Assembly Machine

Diaper Assembly Machine

Baby diaper machine assembles baby diaper components into the final product. Multiple machines were manufactured for the customer helping them reach their full production requirements.

6-Station Electrical Outlet Riveting Machine

6-Station Electrical Outlet Riveting Machine
400 parts per hour

Machine rivets components and auto ejects the outlet assembly.

Machine with induction heating

Machine with induction heating 2

Machine with Induction Heating

Uses an induction unit to heat a metal ring which expands for assembly onto a shaft. Machine presses components together and cools assembly.